Statiscan® II Induction Heat Treating Scanning System - Inductoheat Inc
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Statiscan® II Induction Heat Treating Scanning System

MEDIUM DUTY INDUCTION SCANNER

The newly redesigned Inductoscan® Statiscan II Induction Heat Treating System is built from the ground up as a complete vertical scanning workstation. This system boasts two standard scanning spindles, high-strength architecture, rigid tower assembly, and many available options. Every Statiscan II is hand built in Madison Heights, Michigan, incorporating the latest induction heating technology.

SELF CONTAINED SYSTEM WITH ROOM TO WORK

The Statiscan II includes several spacious compartments that make adjustments, customizations, and regular maintenance easy, as the components are accessible and there is room to work. The power cabinet is large and can accommodate a wide variety of inverter power and frequency combinations.

REDESIGNED SCANNING TOWER

The Statiscan II scanning tower has been redesigned with an improved machine mounting configuration, upgraded ball screw, additional guide shaft, upgraded spindles, and better bearings. These improvements make the tower stronger, extend life expectancy, and provide a more reliable datum point that will maintain its position better over time.

USER-FRIENDLY HMI

User-friendly PC/PLC-based controls simplify set-up, changeover, diagnostics, and process monitoring. The programs are designed for effortless touchscreen navigation and are ideal for monitoring and logging the process of every part during the heating application.

CQI-9 SIGNATURE MONITORING

Inductoheat’s proprietary Signature monitoring package is a high-performance optional software solution that helps our customers achieve the highest quality induction process. The system captures real-time data to identify trends before product quality is affected. This data analysis allows you to focus on running production instead of spending time and money on destructive testing.

 

 

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Inductoheat

32251 North Avis Drive, Madison Heights, MI 48071

Features

  • Two spindles to process multiple parts simultaneously
  • Scans part lengths of 30 in., with maximum scan heated length of up to 24 in. on the standard model
  • Self-contained, compact design for minimal floor space and ideal for work cell
  • Different power ratings and frequency ranges are available for application-matched precision hardening
  • User-friendly controls simplify set-up, changeover, and diagnostics
  • Enclosed water cooling and quench recirculation system with filtration for quieter operation
  • Built to-machine tool standards for reliable performance
  • Simple utility connection for fast installation and relocation

Tech Specs

Standard Power Ratings50-300 kW @ 10-200 kHz
Dimensions93.3” (2369mm) W 87” (2210mm) D X 108.63” (2759mm) H
Tower Span Length26.5” (673mm)
Maximum Part Length30” (762 mm)
Scanning Speed (Max)/sec10”/sec
Workpiece Capacity/Spindle25 lbs. (10 kg/spindle)
Spindle Center Spacing8″ (203 mm)
Standard ControlsStandard PLC with HMI interface with virtually unlimited program recipe storage
Cooling SystemClosed-loop nonferrous reservoir, heat exchanger, and recirculating system with centrifugal pump

Available Options

Auto DoorSide access door
High-pressure coil booster pumpInsta-change coil adapter
Servo-driven actuatorsProcess data archiving
Signature process monitoringPneumatic load assist vees
Pneumatic upper centers w/down pressureUpper live centers for part rotation detection
Upper driven centersServo part rotation
Hollow spindles for ID part processing if neededMist collection system
LVDT - Linear transducer for precision part positioningAuto-adjust upper centers
Quench filtration upgradeAutomatic lubrication system
Quench concentration sensorsRobot Interface upgrade
Active TIR control6 axis 5kg robot